Dosage forms / topical product types manufactured include dermatological, pharmaceutical, skin care, creams, lotions, gels, ointments, sunscreens and emulsions.
Packaging capabilities include plastic, metal, laminate tube filling, glass, plastic bottle filling, jar filling and labeling.
Equipment and Capabilities Manufacturing 100 L to 3,600 L Falco and Hamilton jacketed 316SS tanks with side-sweep agitator and turbine. Automated tank mixing controls with temperature chart archiving. Transfer tank farm up to 5,000 L. Integrated liquid transfer to filling lines. Packaging Tube filling lines (2 mL to 250 mL) plastic - metal - laminate. Jar filling lines (10 g to 1 kg). Automated 6-head linear filling lines with unscrambler (10 mL to 1 L) Back and front labelers for all bottle shapes. Label and product inspection systems (camera and bar code). Semi-automatic bottle, tube cartoning. Shrink wrapper. Product coding (ink jet and emboss). Sachet filling with statistical ultrasonic scanning system to detect seal defects on line. Conveyer lines for hand assembly. Axiomatic ® Tube Filler Fill metal, plastic, laminate tubes with automatic ergonomic tube loader. Dosing range 2 mL to 250 mL. Maximum throughput: 100 tubes/min. Integrated tube cleaning and automatic reject of defective tubes. Servomotor control of filling and diving nozzles for complete sequence control. Hot air sealing and tube cutter jaw. Identification of tube bar code or pharma code. PLC controlled for parameter modifications.
Facility Utilities High-capacity reverse osmosis USP purified water system with total organic carbon analyzer and distribution loop to production zones. Output 25gpm, storage capacity 10,000 L. Central chilled water system and plant steam for production tank temperature control. Dedicated ventilation systems for environmental control (temperature, particle, humidity) of production, laboratory and warehousing areas. Dust and vapor collection to minimize cross-contamination. Back-up generator. Centrally monitored walk-in ICH stability chambers. Cold rooms and stand-alone freezers.
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